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Food and Beverage

The bottles themselves are not heavy, but a total of 60 bottles are required to fill a box. The operator has to pick up as many as possible with each hand to place in the box, a very repetitive operation.
The end-effector must be mounted above the boxes, but thin enough to fit between an overhead obstruction and the top of the highest box. The operator needs to reach the controls on the end-effector when they are positioning the first bottom layer and top layer.
The bucket is heavy when full and the sharp spikes presented a danger to people handling the bucket. Since the contents are liquid, spills are always a concern. Also, the manipulator must be washed down daily with hot, soapy water from a high pressure washer.
Different sized steel and plastic buckets are manually picked from a 34″ high conveyor and placed onto a 5″ high pallet on the floor and then stacked three high. End user would like to safely and securely handle three buckets at the same time to reduce repetitive motion stresses while increasing productivity.