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There were a wide variety of panel sizes, weights and configurations. Panel variations include flat sheets that could only be p-icked up with a vacuum end-effector and panels with large round holes that could only be picked up with a gripper end-effector.
Handling various sizes of materials including tubing, channel, steel plates and formed sheet metal with only one manipulator.
Several operators were trying to assemble shrouds onto the dampers, flipping the parts over and handling sharp edges. Customer needed a way to lift, hold and rotate the dampers as operators install sheet metal shrouds with rivets.
Placing electric panels in the cabinets was labor intensive, requiring 2 or 3 people to place and secure the panels into the cabinets.