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Military and Defense

Operators were lifting hubs out of a crate and holding the heavy part, while trying to align the wheel stud holes and place it on the wheel. This procedure required two operators and still resulted in back injuries.
Operators were using a chain and hoist solution to transfer parts. It was deemed an unsafe environment with several dropped parts. Accurate placement in workstation positioners and pallets could not be achieved. Operators were not meeting cycle times with prior handling method.
The tire assembly needs to be oriented so that the hub centerline is parallel to the centerline of the axle. there is a close fit between the hub ID and axle OD. The tire assembly must be rotated to align the hub key with the axle keyway. Thus, the tire assembly is lifted, pitched, swiveled, and rotated during installation onto the axle. An overhead hoist with a sling or C-frame lifting device was used for lifting; however, this method lacked control and safety.
The system capacity rating must be able to accommodate larger oil pans that may be manufactured at a future date. The radial reach and capacity requirements create significant moment loads. Work Cell contains obstructions and low headroom.
Two machining centers in a 16′ x 16′ work cell. One operator is expected to keep the manufacturing process at peak efficiency while manhandling light, but rather large 20″ diameter parts. The safety and ability of the aging workforce to maintain the required cycle time parameters of the work cell led the end-user to seek an ergonomic solution to this material handling problem.
Safe3ly pitch heavy glass panels varying in size, weighing up to 150 lbs. up to 110°, from vertical to horizontal and rotate through the pitched horizontal axis to line up holes for installation.
Heavy parts were being mounted to an engine on a hanging conveyor and engines are allowed to sway. Operators had to crawl under the engine to insert shields onto installed housing with only 6″ clearance.
Pins are transferred in and out of machining centers, each with its own clearance problems dictating where the pin can be gripped. Customer’s machine operators are apprehensive concerning manipulators. End-effector must be lightweight, simplistic, operator-friendly and safe to use.
Cylinders are stacked on top of each other in a crate with no access for a gripper end-effector. Additionally, wash racks do not have access for an end-effector to grip around the parts.