Engineering Consultation
With nearly 40 years of experience, we can meet with your project team on-site at your facility (engineering, quality control, safety, production, and operators) to clearly define the application and the expected productive output of the project.
Installation Services
Positech can supply supervised installation (turnkey or partnership) with local contracted installation personnel or your internal maintenance personnel to assure a safe, efficient installation.
Integration Services
Positech can source and supply entire work cell solutions that may include lift assists, lift tables, conveyors, overhead rails, carts, fixtures, and other ergonomic solutions for a total project solution.
Operator and Maintenance Personnel Training
After a new piece of equipment or process is installed in your facility, it is very important that the operators, production people and maintenance personnel are trained to operate and maintain this installation safely and efficiently.
Planning & Layout Design
Positech can supply 2D and/or 3D layouts and profiles of the existing area and the product flow and production enhancement of the completed project.
Long-Term Service Support
Positech has 24-hour phone support, preventative maintenance services and spare parts support for the life of the equipment.
Case Studies
- Industry: Metal Fabrication
End-effector must handle large variations in roll diameters. The roll cannot withstand excessive grip force. The unit would need to handle over 5,000 in-lbs. of off-center moment loading.
- Industry: Metal Fabrication
- Challenge: Sheet Lifting
Steel sheet handling, sheet range in thickness from 22 ga to 1″ and weigh up to 700 lbs. Cut parts are cleared from the skeletons as follows: Light sheets are shaken like a blanket, medium sheets are manually hammered or impacted with an air chisel, and heavy sheets are lifted and shaken with a forklift with no way to secure the sheet on the forks. The sheets are awkward, heavy, and hard to handle due to their size, causing ergonomic issues and back and shoulder injuries. It takes multiple operators to distribute the work load and handle the large skeletons.
- Industry: Electronics, Metal Production
- Challenge: Castings
Different diameter and height of plaster molds. Molds are manually handled, rotated, and transferred. End user would like to easily handle the molds in a safe manner that protects both the operator and product handled.
- Industry: Agriculture, Construction, Military and Defense
- Challenge: Engine Handling
Pins are transferred in and out of machining centers, each with its own clearance problems dictating where the pin can be gripped. Customer’s machine operators are apprehensive concerning manipulators. End-effector must be lightweight, simplistic, operator-friendly and safe to use.
- Industry: Metal Fabrication, Tire
- Challenge: Castings
The part weights and the reach into the press made handling difficult. The customer used special fixtures and a forklift truck to do the transfer. Rotation was accomplished by setting the mold down and rotating it by hand, before picking it up again with the forklift. The transfer back to the press was very time consuming and much of the pre-heating was lost. This resulted in numerous castings being lost while the mold was reheating again during the process.
- Industry: Paper
Minimal floor space is available with pallets placed over a wide work area. Slit rolls on the pallet are placed over a cardboard core poke for shipping. Rolls are dropped to the pallet until a stack is formed. Inner core of the slit rolls cannot be deformed. Operators need to work from both sides of the end-effector.
- Industry: Aerospace, Construction, HVAC, Metal Fabrication
- Challenge: Sheet Lifting
Handling various sizes of materials including tubing, channel, steel plates and formed sheet metal with only one manipulator.
- Industry: Paper
The spools have an inner and outer wall between them, which an end-effector could be inserted. However, the opening between the spool walls is curved and has spokes that create four quadrants and only a 3/4″ height into which an end-effector can be inserted. In addition to supporting the weight of the spool, the end-effector must slider the spool off the spindle.