Engineering Consultation
With nearly 40 years of experience, we can meet with your project team on-site at your facility (engineering, quality control, safety, production, and operators) to clearly define the application and the expected productive output of the project.
Installation Services
Positech can supply supervised installation (turnkey or partnership) with local contracted installation personnel or your internal maintenance personnel to assure a safe, efficient installation.
Integration Services
Positech can source and supply entire work cell solutions that may include lift assists, lift tables, conveyors, overhead rails, carts, fixtures, and other ergonomic solutions for a total project solution.
Operator and Maintenance Personnel Training
After a new piece of equipment or process is installed in your facility, it is very important that the operators, production people and maintenance personnel are trained to operate and maintain this installation safely and efficiently.
Planning & Layout Design
Positech can supply 2D and/or 3D layouts and profiles of the existing area and the product flow and production enhancement of the completed project.
Long-Term Service Support
Positech has 24-hour phone support, preventative maintenance services and spare parts support for the life of the equipment.
Case Studies
- Industry: Mining
- Challenge: Cylindrical
Limited work space, multiple obstacles, and heavy parts lead to ergonomic problems. Restricted power sources and underground environmental conditions limited the available equipment to perform the tasks. The end-user was looking for a solution to improve operator ergonomics as well as the overall efficiency of this maintenance process.
- Industry: Automotive
- Challenge: Engine Handling
Existing hook hung end-effector was used to unload blocks from a pallet, but was unable to unload parts from a new overhead conveyor. Operators were unloading blocks by hand, flipping them over 180° and placing them on an outbound conveyor.
- Industry: Automotive
- Challenge: Engine Handling
Existing hydraulic manipulator was not as effective at placing bars on the paint line hanger as a pneumatic manipulator would be. The “float” capability of a pneumatic manipulator and ease of maintenance convinced the customer to replace their hydraulic manipulator.
- Industry: Metal Fabrication
- Challenge: Pallet Handling
Pallets are very heavy, awkward to handle and expensive. Operators are presently using a forklift and hoist to handle parts. Machining centers have limited space and a hoist does not hold the part securely or provide precise placement control.
- Industry: Chemical, Food and Beverage
- Challenge: Baskets - Buckets - Totes
Different sized steel and plastic buckets are manually picked from a 34″ high conveyor and placed onto a 5″ high pallet on the floor and then stacked three high. End user would like to safely and securely handle three buckets at the same time to reduce repetitive motion stresses while increasing productivity.
- Industry: Metal Fabrication, Paper
The procedure is to put a lifting bar through the reels’ axle hold and lift with a pair of slings on a spreader bar. This requires the operator to lift a heavy steel bar and push it through both reels exposing them to both lifting and twisting injuries.
- Industry: Metal Production
- Challenge: Castings
Ingots are 24″ long. The zinc ingot is 9″ wide and the copper ingot is 3″ wide. They are gripped in random order and heated to 700°F. The furnace hood is 92″ from the floor. The top of the furnace is 48″ from the floor. The ingot must be placed into a pot that is 32″ and under the hood. Extended reach-in is required to place the ingot around all sides of the pot.
- Industry: Chemical
- Challenge: Drum Lifting and Tipping
A new storage area was being created that required compact (vertical) storage of various drums used at the facility. Low overhead clearance and a variety of drum types required special grip considerations.