Engineering Consultation
With nearly 40 years of experience, we can meet with your project team on-site at your facility (engineering, quality control, safety, production, and operators) to clearly define the application and the expected productive output of the project.
Installation Services
Positech can supply supervised installation (turnkey or partnership) with local contracted installation personnel or your internal maintenance personnel to assure a safe, efficient installation.
Integration Services
Positech can source and supply entire work cell solutions that may include lift assists, lift tables, conveyors, overhead rails, carts, fixtures, and other ergonomic solutions for a total project solution.
Operator and Maintenance Personnel Training
After a new piece of equipment or process is installed in your facility, it is very important that the operators, production people and maintenance personnel are trained to operate and maintain this installation safely and efficiently.
Planning & Layout Design
Positech can supply 2D and/or 3D layouts and profiles of the existing area and the product flow and production enhancement of the completed project.
Long-Term Service Support
Positech has 24-hour phone support, preventative maintenance services and spare parts support for the life of the equipment.
Case Studies
Prior fairings weighed less than 100 pounds and were handled manually, due to a larger fairing size a handling device was needed to complete the operation. The operator must transport the heavy and awkward fairing from the container to the riser, which is more than 50 feet. The riser is also in an open well bay and has a safe zone that operators must remain clear of.
Injuries were common as operators attempted to lift the heavy rolls and hold while placing on a spindle. The label rolls were being damaged as operators rolled the product on the pallet inverting the packets to a core horizontal position. Contacting packets by hand resulted in lost product as material was easily damaged.
The end-effector must be able to access both sides of the aisle in the workstation. Low headroom limits available handling options.
Lifting and inserting the counterweight, which may weigh up to 65 lbs., creates several ergonomic issues. There is a 10′ dropped ceiling above the counterweight staging area. The opening in the cabinet is only 1″ larger than the counterweight, which requires the pitched up counterweight be perfectly aligned for insertion. The cabinet is traversing the work cell moving by on a powered conveyor.
- Industry: Metal Fabrication, Paper
The procedure is to put a lifting bar through the reels’ axle hold and lift with a pair of slings on a spreader bar. This requires the operator to lift a heavy steel bar and push it through both reels exposing them to both lifting and twisting injuries.
- Industry: Food and Beverage
- Challenge: Baskets - Buckets - Totes
The bucket is heavy when full and the sharp spikes presented a danger to people handling the bucket. Since the contents are liquid, spills are always a concern. Also, the manipulator must be washed down daily with hot, soapy water from a high pressure washer.
- Industry: Agriculture, Automotive, Construction, Military and Defense
- Challenge: Glass Handling
Safe3ly pitch heavy glass panels varying in size, weighing up to 150 lbs. up to 110°, from vertical to horizontal and rotate through the pitched horizontal axis to line up holes for installation.
- Industry: Metal Fabrication, Tire
- Challenge: Engine Handling
Multiple parts to be handled. The dunnage and bell housing create clearance restrictions above, below, and around the part. This leaves the face of the flywheel as the only exposed surface for gripping. The gripper cannot interfere with power tool access for driving in the attachment bolts. The entire process must be completed within a 54 second cycle time.